Step inside our mill in the heart of Ballyartella, Co. Tipperary, where time-honoured craft meets modern design. For over a century, we’ve been perfecting the art of weaving at John Hanly & Co., producing luxurious throws that celebrate Ireland’s rich textile heritage. Each piece tells a story — one of tradition, skill, and enduring quality.
Join us on a journey through the meticulous process of creating our exquisite Throws & Scarves. From the first strand of yarn to the final label, every step is a testament to our dedication to craftsmanship and care.
Warping: Where It All Begins
Every throw begins with warping, the foundation of the weaving process. Here, hundreds of threads are precisely arranged and wound onto a beam to form the base of the fabric. This step requires not just technical precision, but an artist’s eye — as the colours and textures of each yarn are carefully selected to achieve the desired palette and pattern. It’s the moment when our creative vision begins to take shape.
Weaving: Tradition Meets Technology
Once the warp is set, it’s time to weave. Our state-of-the-art looms — guided by experienced weavers — intertwine the warp and weft yarns to bring the design to life. The rhythmic motion of the looms fills our historic mill with a steady hum, a sound that has echoed through generations. This is where texture, pattern, and structure merge — transforming fine yarns into the soft, tactile beauty of a woven throw.
Fringing: The Perfect Finish
After weaving, the fabric moves to fringing, where the loose ends are carefully twisted and knotted. Using specialised fringing machines, each edge is given a consistent, elegant finish — one that enhances both the look and feel of the final product. It’s a small detail that makes a world of difference, adding that classic John Hanly touch.
Mending: The Art of Perfection
Next comes mending, one of the most intricate and important stages. Every woven piece is thoroughly inspected by skilled hands, and any tiny imperfections are expertly repaired. This meticulous attention ensures that each throw meets our uncompromising standards — flawless, durable, and ready to stand the test of time.
Cutting: Precision in Every Piece
Once mending is complete, each throw and scarf is cut to size with exacting accuracy. This step ensures uniformity and balance, preparing the fabric for its final transformation. Precision cutting allows us to maintain the integrity of our designs, ensuring every product is proportioned to perfection.
Labelling: A Mark of Authenticity
No John Hanly product is complete without its signature label — our seal of authenticity and Irish craftsmanship. Each label is carefully sewn by hand, symbolising over 130 years of weaving heritage from our family-run mill in Tipperary. It’s a proud reminder of where your throw was made — and the people behind it.
The Finished Product: A Piece to Treasure
Finally, the product is ready — soft, warm, and full of character. Each piece is the result of generations of expertise, passion, and dedication. From our mill to your home, it carries the spirit of Irish craftsmanship and the beauty of natural wool. More than just a throw or scarf, it’s a piece of heritage — made to be admired, shared, and cherished for years to come.
Thank you for joining us behind the weave.
At John Hanly & Co., every thread tells a story — one of artistry, quality, and the enduring beauty of Irish design.
👉 Shop now johnhanly.com
